{"id":3193,"date":"2025-12-10T11:48:22","date_gmt":"2025-12-10T03:48:22","guid":{"rendered":"https:\/\/zscncparts.com\/?post_type=product&#038;p=3193"},"modified":"2025-12-13T14:28:41","modified_gmt":"2025-12-13T06:28:41","slug":"5axis-cnc-gear-machining-services","status":"publish","type":"product","link":"https:\/\/zscncparts.com\/cs\/product\/5axis-cnc-gear-machining-services\/","title":{"rendered":"Slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol CNC s 5 osami Vysoce p\u0159esn\u00e1 ozuben\u00e1 kola"},"content":{"rendered":"<h2>Pro\u010d si vybrat ZSCNC pro slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5 os\u00e1ch CNC<\/h2>\n<p>Poskytujeme <strong>5os\u00e9 CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong> pro kupuj\u00edc\u00ed, kte\u0159\u00ed pot\u0159ebuj\u00ed stabiln\u00ed kvalitu, p\u0159edv\u00eddateln\u00e9 dodac\u00ed lh\u016fty a ozuben\u00e1 kola s p\u0159esn\u00fdmi tolerancemi pro n\u00e1ro\u010dn\u00e9 aplikace.<\/p>\n<h3>Odbornost v obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5 os\u00e1ch CNC<\/h3>\n<p>Zam\u011b\u0159ujeme se na <strong>v\u00fdroba p\u0159esn\u00fdch ozuben\u00fdch kol<\/strong>, nikoliv b\u011b\u017en\u00e9 fr\u00e9zov\u00e1n\u00ed.<\/p>\n<ul>\n<li>Sou\u010dasn\u011b <strong>obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5 os\u00e1ch<\/strong> pro slo\u017eit\u00e9 tvarov\u00e9 zuby  <\/li>\n<li>Zku\u0161enosti s <strong>ozuben\u00e1 kola typu ozuben\u00ed, \u0161roubov\u00e1, ku\u017eelov\u00e1, hypoidn\u00ed, kl\u00ednov\u00e9 a vnit\u0159n\u00ed ozuben\u00e1 kola<\/strong>  <\/li>\n<li>Dobr\u00e1 znalost <strong>AGMA 12\u201315<\/strong> a <strong>DIN 4\u20136<\/strong> \u00farovn\u011b kvality ozuben\u00fdch kol  <\/li>\n<li>Procesn\u00ed in\u017een\u00fd\u0159i, kte\u0159\u00ed rozum\u00ed n\u00e1vrhu p\u0159evodovek, nikoliv jen obr\u00e1b\u011bc\u00edm cest\u00e1m  <\/li>\n<\/ul>\n<p><strong>Typick\u00e1 zam\u011b\u0159en\u00ed schopnost\u00ed:<\/strong><\/p>\n<table>\n<thead>\n<tr>\n<th>Polo\u017eka<\/th>\n<th>Schopnosti (Typick\u00e9)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Rozsah modulu ozuben\u00e9ho kola<\/td>\n<td>~0.5 \u2013 8 mod<\/td>\n<\/tr>\n<tr>\n<td>P\u0159esnost praktick\u00e9ho p\u0159evodov\u00e9ho za\u0159\u00edzen\u00ed<\/td>\n<td>A\u017e do AGMA 12 \/ DIN 6<\/td>\n<\/tr>\n<tr>\n<td>Obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s mal\u00fdm modulem<\/td>\n<td>Vysoce rychlostn\u00ed fr\u00e9zov\u00e1n\u00ed s 5 osami<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Pokro\u010dil\u00e9 v\u00edceos\u00e9 CNC za\u0159\u00edzen\u00ed<\/h3>\n<p>Investujeme do v\u00edceos\u00e9ho CNC jako <strong>Alternativa k 5os\u00e9mu hobbov\u00e1n\u00ed CNC<\/strong> pro flexibiln\u00ed, p\u0159esnou v\u00fdrobu ozuben\u00fdch kol.<\/p>\n<ul>\n<li>Pravda <strong>sou\u010dasn\u00e9 obr\u00e1b\u011bn\u00ed s 5 osami<\/strong> (nejen polohov\u00e1n\u00ed 3+2)  <\/li>\n<li>Vysoce rychlostn\u00ed v\u0159etena pro <strong>mal\u00fd modul<\/strong> a jemn\u00e9 rozte\u010de ozuben\u00fdch kol  <\/li>\n<li>Pevn\u00e1 za\u0159\u00edzen\u00ed pro <strong>obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol velk\u00e9ho pr\u016fm\u011bru<\/strong> a vysokoot\u00e1\u010dkov\u00e9 d\u00edly  <\/li>\n<li>Integrovan\u00e9 skenov\u00e1n\u00ed pro kontrolu kritick\u00fdch prvk\u016f b\u011bhem v\u00fdroby  <\/li>\n<\/ul>\n<p><strong>Hlavn\u00ed vlastnosti stroje:<\/strong><\/p>\n<table>\n<thead>\n<tr>\n<th>Funkce<\/th>\n<th>V\u00fdhoda pro ozuben\u00e1 kola<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Sou\u010dasn\u00e9 5os\u00e9<\/td>\n<td>P\u0159esn\u00e1 slo\u017eit\u00e1 geometie ozuben\u00fdch kol CNC<\/td>\n<\/tr>\n<tr>\n<td>V\u0159eteno s vysok\u00fdm ot\u00e1\u010dkami<\/td>\n<td>\u010cist\u00fd povrch na mal\u00fdch zubech<\/td>\n<\/tr>\n<tr>\n<td>Ot\u00e1\u010dec\u00ed\/sklopen\u00e9 stoly<\/td>\n<td>Efektivn\u00ed <strong>v\u00fdroba planet\u00e1rn\u00edch ozuben\u00fdch kol<\/strong><\/td>\n<\/tr>\n<tr>\n<td>Mo\u017enosti automatizace<\/td>\n<td>Stabiln\u00ed kvalita p\u0159i n\u00edzk\u00fdch a\u017e st\u0159edn\u00edch objemech<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Vlastn\u00ed metrologick\u00e1 a inspek\u010dn\u00ed laborato\u0159 ozuben\u00fdch kol<\/h3>\n<p>Prov\u00e1d\u00edme intern\u00ed <strong>slu\u017eby metrologie ozuben\u00fdch kol<\/strong> laborato\u0159 pro udr\u017een\u00ed kvality m\u011b\u0159iteln\u00e9 a sledovateln\u00e9.<\/p>\n<ul>\n<li><strong>M\u011b\u0159en\u00ed ozuben\u00fdch kol Zeiss CMM<\/strong> pro kritick\u00e9 rozm\u011bry a referen\u010dn\u00ed body  <\/li>\n<li>Rozhran\u00ed k <strong>Klingelnberg inspekce ozuben\u00fdch kol<\/strong> metody pro profil a stoup\u00e1n\u00ed  <\/li>\n<li>Pln\u00e9 <strong>kontrola chyb profilu a stoup\u00e1n\u00ed ozuben\u00fdch kol<\/strong> pro \u0161roubov\u00e1 a ku\u017eelov\u00e1 ozuben\u00e1 kola  <\/li>\n<li>Vyhrazen\u00e9 kontroly pro <strong>5-osa dr\u00e1\u017eky a z\u00e1\u0159ezy<\/strong>  <\/li>\n<\/ul>\n<p><strong>Rozsah inspekce:<\/strong><\/p>\n<table>\n<thead>\n<tr>\n<th>Typ inspekce<\/th>\n<th>Co kontrolujeme<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Rozm\u011brov\u00e9<\/td>\n<td>D\u00edra, odchylka, kl\u00ed\u010dov\u00e9 dr\u00e1\u017eky, dr\u00e1\u017eky<\/td>\n<\/tr>\n<tr>\n<td>Profil a veden\u00ed<\/td>\n<td>Tvar zubu, korunov\u00e1n\u00ed, ku\u017eelovitost<\/td>\n<\/tr>\n<tr>\n<td>Pozice a souosost<\/td>\n<td>P\u0159esnost ozuben\u00e9ho kola k h\u0159\u00eddeli\/ku\u017eelu<\/td>\n<\/tr>\n<tr>\n<td>Povrchov\u00e1 \u00faprava (Ra)<\/td>\n<td>Boky zubu po obr\u00e1b\u011bn\u00ed nebo brou\u0161en\u00ed<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Certifikace kvality a pr\u016fmyslov\u00e9 normy<\/h3>\n<p>Sledujeme n\u00e1\u0161 <strong>p\u0159esn\u00e9 slu\u017eby CNC obr\u00e1b\u011bn\u00ed s t\u011bsn\u00fdmi tolerancemi<\/strong> s glob\u00e1ln\u00edmi normami.<\/p>\n<ul>\n<li>Syst\u00e9m kvality postaven\u00fd na <strong>ISO 9001<\/strong> po\u017eadavky  <\/li>\n<li>Zku\u0161enost s dod\u00e1vkami do <strong>AS9100 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong> a <strong>IATF 16949<\/strong> prost\u0159ed\u00ed  <\/li>\n<li>Kontrola materi\u00e1lu a procesu pro <strong>h\u0159\u00eddele kalen\u00edm, nitridac\u00ed a induk\u010dn\u00edm tvrzen\u00edm<\/strong>  <\/li>\n<li>Dokumentovan\u00e9 postupy pro <strong>sledovatelnost, kalibraci a podporu PPAP\/FAI<\/strong>  <\/li>\n<\/ul>\n<p><strong>R\u00e1mec kvality:<\/strong><\/p>\n<table>\n<thead>\n<tr>\n<th>Oblast<\/th>\n<th>Praktika<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Normy<\/td>\n<td>ISO zalo\u017een\u00fd syst\u00e9m \u0159\u00edzen\u00ed jakosti; odkaz na AGMA \/ DIN<\/td>\n<\/tr>\n<tr>\n<td>Sledovatelnost<\/td>\n<td>Z\u00e1znamy o teplu, materi\u00e1lu a procesu<\/td>\n<\/tr>\n<tr>\n<td>Dokumentace<\/td>\n<td>Inspek\u010dn\u00ed zpr\u00e1vy, datov\u00e9 z\u00e1znamy<\/td>\n<\/tr>\n<tr>\n<td>Audity z\u00e1kazn\u00edk\u016f<\/td>\n<td>Otev\u0159eno k technick\u00e9mu a procesn\u00edmu p\u0159ezkoum\u00e1n\u00ed<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Pokud pot\u0159ebujete <strong>spolehliv\u00fd partner pro obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5 osami<\/strong>, po\u0161lete n\u00e1m sv\u016fj 3D model a data ozuben\u00e9ho kola (modul, po\u010det zub\u016f, t\u0159\u00edda kvality). Zhodnot\u00edme v\u00fdrobnost a vr\u00e1t\u00edme jasnou, datov\u011b podlo\u017eenou nab\u00eddku.<\/p>\n<h2>Mo\u017enosti a specifikace obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5 osami<\/h2>\n<p><img decoding=\"async\" data-src=\"https:\/\/pub-36eea33d6f1540d281c285671ffb8664.r2.dev\/2025\/12\/10\/5-Axis_CNC_Precision_Gear_Machining_Services_SQW7H.webp\" alt=\"Slu\u017eby p\u0159esn\u00e9ho obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5-osemi\" title=\"\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" class=\"lazyload\"><\/p>\n<h3>Maxim\u00e1ln\u00ed velikost ozuben\u00e9ho kola a rozsah modulu<\/h3>\n<p>Na\u0161e slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5 osami pokr\u00fdvaj\u00ed \u0161irok\u00e9 rozm\u011brov\u00e9 rozmez\u00ed, tak\u017ee m\u016f\u017eete m\u00edt prototyp i v\u00fdrobu pod jednou st\u0159echou:  <\/p>\n<ul>\n<li><strong>Maxim\u00e1ln\u00ed pr\u016fm\u011br:<\/strong> a\u017e 800 mm (31,5 palce)  <\/li>\n<li><strong>\u0160\u00ed\u0159ka obli\u010deje:<\/strong> a\u017e 300 mm  <\/li>\n<li><strong>Rozsah modulu:<\/strong> p\u0159ibli\u017en\u011b <strong>m0.5\u2013m12<\/strong> (men\u0161\u00ed a v\u011bt\u0161\u00ed na po\u017e\u00e1d\u00e1n\u00ed)  <\/li>\n<li><strong>Obr\u00e1b\u011bn\u00ed mal\u00fdch modulov\u00fdch ozuben\u00fdch kol:<\/strong> pro robotiku, EV a p\u0159esn\u00e9 p\u0159\u00edstroje  <\/li>\n<li><strong>Obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol velk\u00e9ho pr\u016fm\u011bru:<\/strong> pro turb\u00edny, t\u011b\u017ek\u00e9 za\u0159\u00edzen\u00ed a pr\u016fmyslov\u00e9 pohony  <\/li>\n<\/ul>\n<h3>Typy ozuben\u00fdch kol, kter\u00e1 obr\u00e1b\u00edme<\/h3>\n<p>Pou\u017e\u00edv\u00e1me simult\u00e1nn\u00ed 5os\u00e9 CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro zpracov\u00e1n\u00ed jak standardn\u00edch, tak slo\u017eit\u00fdch tvar\u016f ozuben\u00fdch kol:  <\/p>\n<ul>\n<li><strong>CNC obr\u00e1b\u011bn\u00e1 ozuben\u00e1 kola s p\u0159\u00edm\u00fdm zubem<\/strong>  <\/li>\n<li><strong>Vysoce p\u0159esn\u00e9 obr\u00e1b\u011bn\u00ed \u0161roubov\u00fdch ozuben\u00fdch kol<\/strong>  <\/li>\n<li><strong>Kol\u00edkov\u00e1 5os\u00e1 CNC obr\u00e1b\u011bn\u00ed ku\u017eelov\u00fdch ozuben\u00fdch kol<\/strong> (v\u010detn\u011b slu\u017eeb obr\u00e1b\u011bn\u00ed hypoidn\u00edch ozuben\u00fdch kol)  <\/li>\n<li><strong>Vnit\u0159n\u00ed ozuben\u00e1 kola a kl\u00ed\u010dov\u00e9 n\u00e1boje<\/strong> (5os\u00e9 vnit\u0159n\u00ed obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol)  <\/li>\n<li><strong>\u0160roubov\u00e1 kola a \u0161roubov\u00e9 h\u0159\u00eddele<\/strong>  <\/li>\n<li><strong>P\u0159esn\u00e1 planetov\u00e1 ozuben\u00e1 kola, kol\u00edky a sou\u010d\u00e1sti p\u0159evodovek<\/strong>  <\/li>\n<li><strong>5-ose CNC pro ozuben\u00ed a z\u00e1\u0159ezy<\/strong>  <\/li>\n<\/ul>\n<p>Pokud m\u00e1te vlastn\u00ed profil nebo zvl\u00e1\u0161tn\u00ed geometrii, pova\u017eujeme to za <strong>5-ose fr\u00e9zov\u00e1n\u00ed ozuben\u00fdch kol<\/strong> nen\u00ed probl\u00e9m.<\/p>\n<h3>Podporovan\u00e9 materi\u00e1ly ozuben\u00fdch kol<\/h3>\n<p>Obr\u00e1b\u00edme ozuben\u00e1 kola z v\u011bt\u0161iny materi\u00e1l\u016f pou\u017e\u00edvan\u00fdch glob\u00e1ln\u011b v vysoce v\u00fdkonn\u00fdch p\u0159evodovk\u00e1ch:  <\/p>\n<ul>\n<li><strong>Uhl\u00edkov\u00e9 a slitinov\u00e9 oceli<\/strong> (kalen\u00e9 t\u0159\u00eddy, kalen\u00e9 oceli)  <\/li>\n<li><strong>Nerezov\u00e9 oceli a n\u00e1strojov\u00e9 oceli<\/strong>  <\/li>\n<li><strong>Titanov\u00e9 a niklov\u00e9 slitiny<\/strong> pro slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro letectv\u00ed  <\/li>\n<li><strong>M\u011bd\u011bn\u00e9 slitiny a bronz<\/strong> pro \u0161nekov\u00e1 kola a n\u00edzkohlukov\u00e9 pohony  <\/li>\n<li><strong>: Pro potraviny, n\u00e1poje, farmaceutick\u00fd pr\u016fmysl, agresivn\u00ed \u010distic\u00ed prost\u0159edky nebo p\u0159\u00edm\u00fd kontakt.<\/strong> (PEEK, PA, POM, atd.) pro lehk\u00e1, n\u00edzkotlak\u00e1 ozuben\u00e1 kola  <\/li>\n<\/ul>\n<p>M\u016f\u017eete n\u00e1m poslat specifikaci materi\u00e1lu, nebo v\u00e1m m\u016f\u017eeme navrhnout t\u0159\u00eddu na z\u00e1klad\u011b kroutic\u00edho momentu, provozn\u00edho cyklu a c\u00edlov\u00e9 kvality ozuben\u00e9ho kola.<\/p>\n<h3>Tolerance, p\u0159esnost a povrchov\u00e1 \u00faprava<\/h3>\n<p>Zam\u011b\u0159ujeme se na p\u0159esn\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro p\u0159evodovky s vysok\u00fdm kroutic\u00edm momentem a vysokou rychlost\u00ed:  <\/p>\n<ul>\n<li><strong>Kvalita ozuben\u00fdch kol:<\/strong> a\u017e do <strong>AGMA 12\u201315<\/strong> \/ <strong>DIN 4\u20136<\/strong> (s brou\u0161en\u00edm \/ dokon\u010dov\u00e1n\u00edm)  <\/li>\n<li><strong>Dimenzion\u00e1ln\u00ed tolerance:<\/strong> a\u017e do <strong>\u00b10,01 mm<\/strong> na kritick\u00fdch rysech (ov\u011b\u0159eno CNC a CMM)  <\/li>\n<li><strong>Kontrola chyb profilu a veden\u00ed:<\/strong> podporov\u00e1no <strong>slu\u017eby metrologie ozuben\u00fdch kol<\/strong> (m\u011b\u0159en\u00ed ozuben\u00fdch kol Klingelnberg \/ Zeiss CMM)  <\/li>\n<li><strong>Povrchov\u00e1 \u00faprava na zubech:<\/strong>\n<ul>\n<li>Po obr\u00e1b\u011bn\u00ed 5os\u00fdm strojem: obvykle <strong>Ra 0,8\u20131,6 \u03bcm<\/strong>  <\/li>\n<li>Po brou\u0161en\u00ed \/ superfinishingu: a\u017e do <strong>Ra 0,2\u20130,4 \u03bcm<\/strong>  <\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p>Superfinovan\u00e9 ozuben\u00e9 kola jsou dostupn\u00e1 pro n\u00edzk\u00fd hluk, n\u00edzk\u00e9 teplo a del\u0161\u00ed \u017eivotnost v EV p\u0159evodovk\u00e1ch, z\u00e1vodn\u00edch p\u0159evodovk\u00e1ch a leteck\u00fdch pohonech.<\/p>\n<h3>Mo\u017enosti tepeln\u00e9ho zpracov\u00e1n\u00ed ozuben\u00fdch kol<\/h3>\n<p>Integrujeme tepeln\u00e9 zpracov\u00e1n\u00ed a obr\u00e1b\u011bn\u00ed, aby v\u00fdsledky byly konzistentn\u00ed a sledovateln\u00e9:  <\/p>\n<ul>\n<li><strong>Obr\u00e1b\u011bn\u00ed kalen\u00fdch ozuben\u00fdch kol<\/strong> (povrchov\u011b kalen\u00e9 pro vysokou zat\u00ed\u017eitelnost a odolnost proti \u00fanav\u011b)  <\/li>\n<li><strong>Obr\u00e1b\u011bn\u00ed nitridovan\u00fdch ozuben\u00fdch kol<\/strong> (odoln\u00e9 proti opot\u0159eben\u00ed a korozi s n\u00edzk\u00fdm zkreslen\u00edm)  <\/li>\n<li><strong>Induk\u010dn\u011b kalen\u00e1 ozuben\u00e1 kola<\/strong> (lok\u00e1ln\u00ed kalen\u00ed na zubech nebo boku)  <\/li>\n<li><strong>Proch\u00e1zej\u00edc\u00ed kalen\u00ed a temperov\u00e1n\u00ed<\/strong> pro obecn\u00e1 pr\u016fmyslov\u00e1 p\u0159evodov\u00e1 kola  <\/li>\n<\/ul>\n<p>M\u016f\u017eeme hrub\u011b obr\u00e1b\u011bt \u2192 kalit \u2192 dokonale obr\u00e1b\u011bt \/ brou\u0161it, tak\u017ee va\u0161e ozuben\u00e1 kola spln\u00ed po\u017eadavky na tvrdost, zkreslen\u00ed a kone\u010dnou geometrii v jednom \u0159\u00edzen\u00e9m pracovn\u00edm postupu.<\/p>\n<h2>5-Os\u00e9 vs tradi\u010dn\u00ed obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/h2>\n<h3>Skute\u010dn\u00e9 simult\u00e1nn\u00ed 5-ose vs obr\u00e1b\u011bn\u00ed 3+2<\/h3>\n<p>Pro p\u0159esn\u00e9 ozuben\u00e9 kola spol\u00e9h\u00e1me na <strong>skute\u010dn\u00e9 simult\u00e1nn\u00ed 5os\u00e9 CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong>, nikoliv pouze 3+2 polohov\u00e1n\u00ed. Simult\u00e1nn\u00ed 5os\u00e9 umo\u017e\u0148uje udr\u017eet n\u00e1stroj v ide\u00e1ln\u00edm \u00fahlu po cel\u00e9 d\u00e9lce zubov\u00e9ho profilu, co\u017e je kl\u00ed\u010dov\u00e9 pro vysoce p\u0159esn\u00e1 \u0161roubov\u00e1 kola, ku\u017eelov\u00e1 kola, dr\u00e1\u017eky a slo\u017eit\u00e9 tvary. 3+2 m\u016f\u017ee fungovat u jednoduch\u00fdch d\u00edl\u016f, ale pokud usilujete o <strong>p\u0159esnost ozuben\u00fdch kol AGMA 12\u201315 \/ DIN 4\u20136<\/strong>, skute\u010dn\u00e9 5os\u00e9 je cestou, jak toho dos\u00e1hnout opakovan\u011b.<\/p>\n<h3>Obr\u00e1b\u011bn\u00ed v jednom nastaven\u00ed pro slo\u017eit\u00e1 kola<\/h3>\n<p>S 5os\u00fdm obr\u00e1b\u011bn\u00edm ozuben\u00fdch kol obvykle obr\u00e1b\u00edme v\u0161echny kritick\u00e9 prvky v <strong>jedno nastaven\u00ed<\/strong> \u2013 zuby, referen\u010dn\u00ed otvory, plochy a kl\u00ed\u010dov\u00e9 datov\u00e9 body. To znamen\u00e1:  <\/p>\n<ul>\n<li>\u017d\u00e1dn\u00e9 opakovan\u00e9 p\u0159ipev\u0148ov\u00e1n\u00ed nebo manu\u00e1ln\u00ed p\u0159e\u00fapravy  <\/li>\n<li>Lep\u0161\u00ed kontrola souososti, odchylky od osy a polohy  <\/li>\n<li>Rychlej\u0161\u00ed zm\u011bny pro prototypy a n\u00edzkov\u00fdrobn\u00ed s\u00e9rie ozuben\u00fdch kol  <\/li>\n<\/ul>\n<p>Pro slo\u017eitou ku\u017eelovou ozubenou kola, planetov\u00e9 ozuben\u00e9 sou\u010d\u00e1sti a sk\u0159\u00edn\u011b p\u0159evodovek je tento p\u0159\u00edstup v jednom nastaven\u00ed velk\u00fdm p\u0159\u00ednosem pro stabilitu a p\u0159esnost.<\/p>\n<h3>P\u0159esnost, doba cyklu a v\u00fdhody n\u00e1klad\u016f<\/h3>\n<p>Simult\u00e1nn\u00ed 5os\u00e9 obr\u00e1b\u011bn\u00ed n\u00e1m pom\u00e1h\u00e1:  <\/p>\n<ul>\n<li>Udr\u017eovat <strong>t\u011bsn\u00e9 tolerance<\/strong> na profilech a \u0161roubov\u00fdch dr\u00e1h\u00e1ch  <\/li>\n<li>Zkr\u00e1tit dobu cyklu t\u00edm, \u017ee sn\u00ed\u017e\u00edme ne\u0159ezov\u00e9 pohyby a p\u0159\u00edpravy  <\/li>\n<li>Celkov\u00e9 sn\u00ed\u017een\u00ed n\u00e1klad\u016f na jedno ozuben\u00e9 kolo u slo\u017eit\u00fdch nebo v\u00edcerozm\u011brn\u00fdch d\u00edl\u016f  <\/li>\n<\/ul>\n<p>Ve srovn\u00e1n\u00ed s tradi\u010dn\u00edm hoblov\u00e1n\u00edm a v\u00edce sekund\u00e1rn\u00edmi operacemi je 5os\u00e9 CNC \u010dasto ekonomi\u010dt\u011bj\u0161\u00ed pro <strong>v\u00fdvoj na m\u00edru ozuben\u00fdch kol<\/strong>, pr\u00e1ce s vysok\u00fdm pod\u00edlem r\u016fzn\u00fdch typ\u016f a obr\u00e1b\u011bn\u00ed slo\u017eit\u00fdch sou\u010d\u00e1st\u00ed p\u0159evodovek, zejm\u00e9na kdy\u017e zohledn\u00edte sn\u00ed\u017een\u00e9 n\u00e1klady na up\u00ednac\u00ed p\u0159\u00edpravky a korekce inspekce.<\/p>\n<h3>V\u00fdhody kvality povrchu a odvodu t\u0159\u00edsky<\/h3>\n<p>Dal\u0161\u00ed osy n\u00e1m tak\u00e9 umo\u017e\u0148uj\u00ed lep\u0161\u00ed kontrolu nad <strong>povrchov\u00e1 \u00faprava<\/strong> a tokem t\u0159\u00edsky. Nakl\u00e1n\u011bn\u00edm n\u00e1stroje chyt\u0159e b\u011bhem <strong>v\u00edcosa CNC fr\u00e9zov\u00e1n\u00ed ozuben\u00fdch kol<\/strong>, zlep\u0161ujeme:  <\/p>\n<ul>\n<li>Kvalitu povrchu na zubov\u00fdch stran\u00e1ch (ide\u00e1ln\u00ed p\u0159ed brou\u0161en\u00edm nebo superfinov\u00e1n\u00edm ozuben\u00fdch kol)  <\/li>\n<li>\u017divotnost n\u00e1stroje d\u00edky lep\u0161\u00edm \u0159ezn\u00fdm \u00fahl\u016fm  <\/li>\n<li>Odvod t\u0159\u00edsky u hlubok\u00fdch zub\u016f, vnit\u0159n\u00edch ozuben\u00fdch kol a ozuben\u00fdch kol s mal\u00fdm modulem  <\/li>\n<\/ul>\n<p>To je obzvl\u00e1\u0161\u0165 d\u016fle\u017eit\u00e9 u materi\u00e1l\u016f, kter\u00e9 jsou t\u011b\u017eko obr\u00e1b\u011bt, jako jsou n\u00e1strojov\u00e9 oceli, titan a niklov\u00e9 slitiny, kde teplo a ucp\u00e1v\u00e1n\u00ed t\u0159\u00edsky mohou rychle zni\u010dit n\u00e1stroje a povrchovou \u00fapravu. Pokud je to nutn\u00e9, spoj\u00edme to s na\u0161imi specializovan\u00fdmi <strong>kontroln\u00edmi a inspek\u010dn\u00edmi pracovn\u00edmi postupy<\/strong>, podporovan\u00fdmi na\u0161imi intern\u00edmi syst\u00e9my popsan\u00fdmi na na\u0161\u00ed <a href=\"https:\/\/zscncparts.com\/cs\/about-us\/quality-control\/\">str\u00e1nce kontroly kvality<\/a>.<\/p>\n<h2>Zaji\u0161t\u011bn\u00ed a inspekce kvality ozuben\u00fdch kol<\/h2>\n<p>Kdy\u017e prov\u00e1d\u00edme slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00fdch CNC stroj\u00edch, pova\u017eujeme kvalitu a kontrolu ozuben\u00fdch kol za nezpochybniteln\u00e9. Ka\u017ed\u00e9 ozuben\u00e9 kolo proch\u00e1z\u00ed \u0159\u00edzen\u00fdmi, dokumentovan\u00fdmi kontrolami, aby spolehliv\u011b fungovalo v re\u00e1ln\u00fdch p\u0159evodovk\u00e1ch, pohonech a p\u0159evodovk\u00e1ch.<\/p>\n<h3>Za\u0159\u00edzen\u00ed a metody inspekce ozuben\u00fdch kol<\/h3>\n<p>Spojujeme <strong>slu\u017eby metrologie ozuben\u00fdch kol<\/strong> s standardn\u00ed p\u0159esnost\u00ed kontroly:<\/p>\n<ul>\n<li><strong>M\u011b\u0159en\u00ed ozuben\u00fdch kol Zeiss CMM<\/strong> pro \u00fapln\u00e9 3D kontroly  <\/li>\n<li><strong>Klingelnberg \/ ekvivalentn\u00ed inspekce ozuben\u00fdch kol<\/strong> pro profil, stoup\u00e1n\u00ed a krok  <\/li>\n<li>Specializovan\u00e9 m\u011b\u0159idla pro <strong>k\u0159ivky, ozuben\u00ed a vnit\u0159n\u00ed ozuben\u00e1 kola<\/strong>  <\/li>\n<li>Kontrola povrchov\u00e9ho vzhledu pro <strong>superfin\u00e1ln\u00ed ozuben\u00e1 kola<\/strong> po brou\u0161en\u00ed nebo le\u0161t\u011bn\u00ed  <\/li>\n<\/ul>\n<p>To n\u00e1m umo\u017e\u0148uje ov\u011b\u0159it kritick\u00e9 prvky na ozuben\u00fdch kolech s p\u0159\u00edm\u00fdm, \u0161ikm\u00fdm, ku\u017eelov\u00fdm, \u0161roubov\u00fdm, hypoidn\u00edm a planet\u00e1rn\u00edm ozuben\u00edm.<\/p>\n<h3>Dimenzion\u00e1ln\u00ed, profilov\u00e1 a sklonov\u00e1 kontrola<\/h3>\n<p>Kontrolujeme ka\u017ed\u00fd kritick\u00fd parametr, kter\u00fd ovliv\u0148uje <strong>AGMA 12\u201315<\/strong> a <strong>DIN 4\u20136<\/strong> p\u0159esnost ozuben\u00fdch kol:<\/p>\n<ul>\n<li><strong>Dimenzion\u00e1ln\u00ed kontroly:<\/strong> v\u00fdvrt, PCD, odchylka, kl\u00ed\u010dov\u00e9 dr\u00e1\u017eky, k\u0159ivky, n\u00e1boje  <\/li>\n<li><strong>Chyba profilu a sklonu:<\/strong> kontrolov\u00e1no zub po zubu tam, kde je pot\u0159eba  <\/li>\n<li><strong>Stoup\u00e1n\u00ed, v\u016fle a souosost:<\/strong> \u0159\u00edzeno pro v\u00fdrobu vysoce p\u0159esn\u00fdch ozuben\u00fdch kol  <\/li>\n<\/ul>\n<p>Pokud pot\u0159ebujete dokumentovan\u00e9 tolerance pro slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro letectv\u00ed, p\u0159evodovky EV, robotick\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol nebo vysokoot\u00e1\u010dkov\u00e9 pr\u016fmyslov\u00e9 p\u0159evodovky, m\u016f\u017eeme je zajistit a ov\u011b\u0159it.<\/p>\n<h3>Sledovatelnost materi\u00e1lu a tepeln\u00e9ho zpracov\u00e1n\u00ed<\/h3>\n<p>Udr\u017eujeme plnou <strong>sledovatelnost materi\u00e1lu a tepeln\u00e9ho zpracov\u00e1n\u00ed<\/strong> od surov\u00e9ho materi\u00e1lu po hotov\u00e9 ozuben\u00e9 kolo:<\/p>\n<ul>\n<li>Certifik\u00e1ty z ml\u00fdna pro <strong>ocelov\u00e9 uhl\u00edkov\u00e9, slitiny ocel\u00ed, nerezov\u00e9, n\u00e1strojov\u00e9 oceli, titan, niklov\u00e9 slitiny, bronz, technick\u00e9 plasty (PEEK atd.)<\/strong>  <\/li>\n<li>Z\u00e1znamy o s\u00e9ri\u00edch pro <strong>h\u0159\u00eddele kalen\u00edm, nitridac\u00ed a induk\u010dn\u00edm tvrzen\u00edm<\/strong>  <\/li>\n<li>Zaznamenan\u00e9 v\u00fdsledky tvrdosti a hloubky kalen\u00ed spojen\u00e9 s va\u0161\u00edm \u010d\u00edslem d\u00edlu a objedn\u00e1vkou  <\/li>\n<\/ul>\n<p>V\u017edy p\u0159esn\u011b v\u00edte, co bylo pou\u017eito v ka\u017ed\u00e9 s\u00e9rii ozuben\u00fdch kol a jak bylo zpracov\u00e1no.<\/p>\n<h3>Inspekce prvn\u00edho kusu ozuben\u00fdch kol<\/h3>\n<p>Pro nov\u00e9 5-ose \u0159ez\u00e1n\u00ed ozuben\u00fdch kol nebo zm\u011bny n\u00e1vrhu prov\u00e1d\u00edme strukturovan\u00fd <strong>Kontrola prvn\u00edho kusu (FAI)<\/strong>:<\/p>\n<ul>\n<li>Pln\u00e1 rozm\u011brov\u00e1 zpr\u00e1va z CMM \/ kontroln\u00edho za\u0159\u00edzen\u00ed na ozuben\u00e1 kola  <\/li>\n<li>Ov\u011b\u0159en\u00ed povrchov\u00e9ho proveden\u00ed, materi\u00e1lu a tepeln\u00e9ho zpracov\u00e1n\u00ed  <\/li>\n<li>Podepsan\u00fd inspek\u010dn\u00ed bal\u00ed\u010dek p\u0159ed zah\u00e1jen\u00edm v\u00fdroby ozuben\u00fdch kol v n\u00edzk\u00e9m nebo st\u0159edn\u00edm objemu  <\/li>\n<\/ul>\n<p>To v\u00e1m poskytne stabiln\u00ed, ov\u011b\u0159enou z\u00e1kladnu pro pokra\u010duj\u00edc\u00ed objedn\u00e1vky a dlouhodob\u00e9 dod\u00e1vky na obr\u00e1b\u011bn\u00ed kritick\u00fdch sou\u010d\u00e1st\u00ed p\u0159evodovek.<\/p>\n<h2>Pr\u016fmysly a pou\u017eit\u00ed ozuben\u00fdch kol<\/h2>\n<h3>Slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro letectv\u00ed<\/h3>\n<p>Pou\u017e\u00edv\u00e1m slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5 osami k dosa\u017een\u00ed p\u0159esn\u00fdch toleranc\u00ed pro leteck\u00e9 sady ozuben\u00fdch kol, pohony, ovlada\u010de klapek a sou\u010d\u00e1sti p\u0159evodovek.  <\/p>\n<ul>\n<li>Pr\u00e1ce na <strong>AGMA 12\u201315 \/ DIN 4\u20136<\/strong> \u00farovn\u00edch, kde je pot\u0159eba  <\/li>\n<li>Zpracov\u00e1n\u00ed <strong>slitiny vysok\u00e9 pevnosti<\/strong>, tepeln\u00e9 zpracov\u00e1n\u00ed a inspekce s \u00faplnou sledovatelnost\u00ed  <\/li>\n<li>Podporovat <strong>sou\u010dasn\u00e9 obr\u00e1b\u011bn\u00ed s 5 osami<\/strong> pro slo\u017eit\u00e9 ku\u017eelov\u00e9, hypoidn\u00ed a dr\u00e1\u017ekov\u00e9 prvky  <\/li>\n<\/ul>\n<h3>Automobilov\u00e9 a EV p\u0159evodov\u00e9 ozuben\u00e9 kola<\/h3>\n<p>Pro z\u00e1kazn\u00edky z automobilov\u00e9ho a EV sektoru se zam\u011b\u0159uji na <strong>vysoce p\u0159esnou v\u00fdrobu ozuben\u00fdch kol<\/strong> se stabiln\u00ed kvalitou a p\u0159edv\u00eddateln\u00fdmi dodac\u00edmi lh\u016ftami.  <\/p>\n<ul>\n<li>CNC obr\u00e1b\u011bn\u00e9 <strong>p\u0159\u00edm\u00e9 ozuben\u00e9 kola, \u0161ikm\u00e9 ozuben\u00e9 kola, planet\u00e1rn\u00ed ozuben\u00e1 kola, dr\u00e1\u017eky<\/strong>  <\/li>\n<li>Podporovat <strong>V\u00fdroba p\u0159evodov\u00fdch kol pro EV<\/strong> s n\u00edzk\u00fdm hlukem a vysoce \u00fa\u010dinn\u00fdmi zubov\u00fdmi profily  <\/li>\n<li>Mo\u017enosti pro <strong>h\u0159\u00eddele kalen\u00edm, nitridac\u00ed a induk\u010dn\u00edm tvrzen\u00edm<\/strong>  <\/li>\n<\/ul>\n<h3>\u0158e\u0161en\u00ed ozuben\u00fdch kol pro robotiku a automatizaci<\/h3>\n<p>Robotika a automatizace pot\u0159ebuj\u00ed tich\u00e9, p\u0159esn\u00e9, s n\u00edzk\u00fdm zp\u011btn\u00fdm chodem ozuben\u00e9 kola, a zde vynik\u00e1 fr\u00e9zov\u00e1n\u00ed ozuben\u00fdch kol na v\u00edceos\u00fdch CNC stroj\u00edch.  <\/p>\n<ul>\n<li><strong>Obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s mal\u00fdm modulem<\/strong> pro kompaktn\u00ed p\u0159evodovky  <\/li>\n<li><strong>P\u0159esn\u00e9 obr\u00e1b\u011bn\u00ed planet\u00e1rn\u00edch ozuben\u00fdch kol<\/strong> a 5os\u00e9 CNC pro dr\u00e1\u017eky a z\u00e1\u0159ezy  <\/li>\n<li>Ide\u00e1ln\u00ed pro <strong>robotick\u00e9 klouby, pohony AGV, automatiza\u010dn\u00ed pohony<\/strong>  <\/li>\n<\/ul>\n<h3>Energie, ropa a plyn, a turb\u00ednov\u00e1 ozuben\u00e1 kola<\/h3>\n<p>Pro energetiku a t\u011b\u017ek\u00fd pr\u016fmysl obr\u00e1b\u00edm ozuben\u00e1 kola ur\u010den\u00e1 k zvl\u00e1dnut\u00ed n\u00e1razov\u00fdch zat\u00ed\u017een\u00ed a dlouh\u00fdch provozn\u00edch cykl\u016f.  <\/p>\n<ul>\n<li><strong>Pr\u016fmyslov\u00e1 ozuben\u00e1 kola pro p\u0159enos v\u00fdkonu<\/strong>s turb\u00ednov\u00fdmi ozuben\u00fdmi koly, \u010derpadly a kompresorov\u00fdmi koly  <\/li>\n<li><strong>Obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol velk\u00e9ho pr\u016fm\u011bru<\/strong> s \u0159\u00edzenou profilem a chybou zubu a profilu  <\/li>\n<li>Materi\u00e1ly od <strong>slitiny ocel\u00ed po niklov\u00e9 slitiny<\/strong> pro n\u00e1ro\u010dn\u00e9 prost\u0159ed\u00ed  <\/li>\n<\/ul>\n<h3>Motorsport a z\u00e1vodn\u00ed p\u0159evodovky<\/h3>\n<p>Z\u00e1vodn\u00ed t\u00fdmy a v\u00fdkonov\u00ed stavitel\u00e9 p\u0159ich\u00e1zej\u00ed ke mn\u011b pro ozuben\u00e1 kola, kter\u00e1 vydr\u017e\u00ed vysok\u00fd kroutic\u00ed moment a vysok\u00e9 ot\u00e1\u010dky bez selh\u00e1n\u00ed.  <\/p>\n<ul>\n<li><strong>Ozubn\u00e1 kola s vysok\u00fdm kroutic\u00edm momentem<\/strong> a <strong>v\u00fdvoj na m\u00edru ozuben\u00fdch kol<\/strong>  <\/li>\n<li>Mo\u017enosti pro <strong>superfin\u00e1ln\u00ed ozuben\u00e1 kola<\/strong>, brou\u0161en\u00ed, honov\u00e1n\u00ed a le\u0161t\u011bn\u00ed ozuben\u00fdch kol  <\/li>\n<li>Rychl\u00e9 vy\u0159\u00edzen\u00ed pro <strong>prototypov\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong> a n\u00edzkov\u00fdrobn\u00ed z\u00e1vodn\u00ed sady<\/li>\n<\/ul>\n<h2>Materi\u00e1ly ozuben\u00fdch kol, kter\u00e9 obr\u00e1b\u00edme pro slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5-os\u00e9m CNC<\/h2>\n<p>Obr\u00e1b\u00edme ozuben\u00e1 kola z \u0161irok\u00e9 \u0161k\u00e1ly materi\u00e1l\u016f, tak\u017ee m\u016f\u017eete sladit v\u00fdkon, hmotnost a n\u00e1klady pro va\u0161i p\u0159evodovku nebo p\u0159evodovku. S na\u0161imi slu\u017ebami obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5-os\u00e9m CNC dr\u017e\u00edme p\u0159esn\u00e9 tolerance na v\u0161e od mal\u00fdch modulov\u00fdch p\u0159esn\u00fdch ozuben\u00fdch kol po velk\u00e9 pr\u016fm\u011bry, vysok\u00fd kroutic\u00ed moment d\u00edl\u016f.<\/p>\n<h3>Ozubn\u00e1 kola z uhl\u00edkov\u00e9 a slitiny ocel\u00ed<\/h3>\n<p>Vyr\u00e1b\u00edme kalen\u00e1, nitridovan\u00e1 a induk\u010dn\u011b tvrzen\u00e1 ozuben\u00e1 kola z uhl\u00edkov\u00e9 a slitiny ocel\u00ed pro t\u011b\u017ek\u00e9, vysok\u00fd kroutic\u00ed moment p\u0159evodovky. Tyto materi\u00e1ly jsou ide\u00e1ln\u00ed pro pr\u016fmyslov\u00e9 pohonn\u00e9 p\u0159evody, kola pro elektromobily a automobily, a \u00farovn\u011b kvality AGMA 12\u201315, kde je d\u016fle\u017eit\u00e1 pevnost a \u017eivotnost p\u0159i \u00fanav\u011b.<\/p>\n<h3>Nerezov\u00e1 a n\u00e1strojov\u00e1 ocelov\u00e1 ozuben\u00e1 kola<\/h3>\n<p>Pro prost\u0159ed\u00ed odoln\u00e1 proti korozi a opot\u0159eben\u00ed obr\u00e1b\u00edme nerezov\u00e1 a n\u00e1strojov\u00e1 ocelov\u00e1 ozuben\u00e1 kola, dr\u00e1\u017eky a z\u00e1\u0159ezy. N\u00e1\u0161 t\u00fdm denn\u011b pracuje s b\u011b\u017en\u00fdmi <a href=\"https:\/\/zscncparts.com\/cs\/material\/metal\/stainless-steel\/\">nerezov\u00fdmi ocelov\u00fdmi materi\u00e1ly<\/a> pro potravin\u00e1\u0159sk\u00e9, l\u00e9ka\u0159sk\u00e9, n\u00e1mo\u0159n\u00ed a energetick\u00e9 projekty, kter\u00e9 vy\u017eaduj\u00ed odolnost a \u010dist\u00e9 povrchy.<\/p>\n<h3>Titanov\u00e1 a niklov\u00e1 slitina ozuben\u00fdch kol<\/h3>\n<p>Podporujeme titanov\u00e9 a niklov\u00e9 slitiny pro lehk\u00e9, vysokoteplotn\u00ed a leteck\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol. Tyto materi\u00e1ly jsou ide\u00e1ln\u00ed, kdy\u017e pot\u0159ebujete vysokou pevnost, n\u00edzkou hmotnost pro robotiku, leteck\u00e9 pohony nebo extr\u00e9mn\u00ed prost\u0159ed\u00ed.<\/p>\n<h3>Kovov\u00e9 ozuben\u00e9 kola z m\u011bd\u011bn\u00fdch slitin a bronzu<\/h3>\n<p>Obr\u00e1b\u00edme m\u011bd\u011bn\u00e9 slitiny a bronzov\u00e1 ozuben\u00e1 kola pro tich\u00fd chod, dobr\u00e9 mazac\u00ed vlastnosti a pevnou odolnost proti opot\u0159eben\u00ed. Tyto jsou b\u011b\u017en\u00e9 p\u0159i v\u00fdrob\u011b \u0161roubov\u00fdch ozuben\u00fdch kol s 5 osami, slu\u017eb\u00e1ch obr\u00e1b\u011bn\u00ed hypoidn\u00edch ozuben\u00fdch kol a syst\u00e9mech \u0159\u00edzen\u00ed pohybu s vysokou p\u0159esnost\u00ed a n\u00edzk\u00fdm hlukem.<\/p>\n<h3>In\u017een\u00fdrsk\u00e1 plastov\u00e1 ozuben\u00e1 kola (PEEK atd.)<\/h3>\n<p>Pro lehk\u00e9, tich\u00e9 a n\u00e1kladov\u011b efektivn\u00ed \u0159e\u0161en\u00ed vyr\u00e1b\u00edme in\u017een\u00fdrsk\u00e1 plastov\u00e1 ozuben\u00e1 kola z PEEK, POM, ABS a dal\u0161\u00edch technick\u00fdch plast\u016f. Materi\u00e1ly jako vysok\u00e1 stabilita <a href=\"https:\/\/zscncparts.com\/cs\/material\/plastic\/pom\/\">POM in\u017een\u00fdrsk\u00fd plast<\/a> dob\u0159e funguj\u00ed p\u0159i kompaktn\u00edm obr\u00e1b\u011bn\u00ed robotick\u00fdch ozuben\u00fdch kol, spot\u0159ebitelsk\u00fdch produktech a pohonech s n\u00edzkou lubrikac\u00ed, kde mus\u00ed b\u00fdt hmotnost a hluk n\u00edzk\u00e9.<\/p>\n<h2>V\u00fdrobn\u00ed kapacita a dodac\u00ed lh\u016fty pro obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5 osami<\/h2>\n<h3>Prototypov\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/h3>\n<p>Zaji\u0161\u0165ujeme <strong>rychl\u00e9 prototypov\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong> na na\u0161ich CNC stroj\u00edch s 5 osami pro zkou\u0161ky, validaci a zm\u011bny n\u00e1vrhu. M\u016f\u017eete n\u00e1m poslat 3D modely nebo st\u00e1vaj\u00edc\u00ed vzorky ozuben\u00fdch kol, a my vyrob\u00edme vysoce p\u0159esn\u00e9 prototypy, kter\u00e9 odpov\u00eddaj\u00ed kvalit\u011b skute\u010dn\u00e9 v\u00fdroby, nikoli jen \u201euk\u00e1zkov\u00e9 d\u00edly\u201c.<\/p>\n<h3>N\u00edzk\u00e9 a st\u0159edn\u00ed objemy v\u00fdroby ozuben\u00fdch kol<\/h3>\n<p>Na\u0161e za\u0159\u00edzen\u00ed s 5 osami je ide\u00e1ln\u00ed pro <strong>n\u00edzk\u00e9 a st\u0159edn\u00ed objemy v\u00fdroby ozuben\u00fdch kol<\/strong>, v\u010detn\u011b slo\u017eit\u00fdch \u0161roubov\u00fdch, ku\u017eelov\u00fdch a kl\u00ednov\u00fdch ozuben\u00fdch kol. Zam\u011b\u0159ujeme se na:<\/p>\n<ul>\n<li>Stabiln\u00ed kvalitu p\u0159i opakovan\u00fdch objedn\u00e1vk\u00e1ch  <\/li>\n<li>Flexibiln\u00ed velikosti s\u00e9ri\u00ed pro sestavy p\u0159evodovek a n\u00e1hradn\u00ed d\u00edly  <\/li>\n<li>Rychl\u00e9 p\u0159ep\u00edn\u00e1n\u00ed mezi r\u016fzn\u00fdmi variantami ozuben\u00fdch kol  <\/li>\n<\/ul>\n<h3>M\u011bs\u00ed\u010dn\u00ed v\u00fdrobn\u00ed kapacita ozuben\u00fdch kol<\/h3>\n<p>S v\u00edce v\u00edceos\u00fdmi CNC centry a zefektivn\u011bn\u00fdm <a href=\"https:\/\/zscncparts.com\/cs\/about-us\/manufacturing-process\/\">v\u00fdrobn\u00ed proces<\/a>, podporujeme:<\/p>\n<ul>\n<li>Prototypy: od 1 kusu  <\/li>\n<li>Mal\u00e9 s\u00e9rie: 10\u2013200 ozuben\u00fdch kol  <\/li>\n<li>St\u0159edn\u00ed s\u00e9rie: a\u017e n\u011bkolik tis\u00edc ozuben\u00fdch kol m\u011bs\u00ed\u010dn\u011b (v z\u00e1vislosti na velikosti a slo\u017eitosti)  <\/li>\n<\/ul>\n<h3>Faktory doby dod\u00e1n\u00ed a mo\u017enosti urychlen\u00ed<\/h3>\n<p>Doby dod\u00e1n\u00ed z\u00e1vis\u00ed na:<\/p>\n<ul>\n<li>Velikosti ozuben\u00e9ho kola, modulu a slo\u017eitosti  <\/li>\n<li>Dostupnosti materi\u00e1lu (skladujeme b\u011b\u017en\u00e9 oceli, hlin\u00edk a <strong><a href=\"https:\/\/zscncparts.com\/cs\/material\/metal\/titanium\/\">titan<\/a><\/strong>)  <\/li>\n<li>Po\u017eadavky na tepeln\u00e9 zpracov\u00e1n\u00ed a povrchovou \u00fapravu  <\/li>\n<\/ul>\n<p>Pro urgentn\u00ed projekty nab\u00edz\u00edme <strong>urychlen\u00e9 slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC<\/strong> s:<\/p>\n<ul>\n<li>Prioritn\u00ed programov\u00e1n\u00ed a nastavov\u00e1n\u00ed  <\/li>\n<li>Paraleln\u00ed obr\u00e1b\u011bn\u00ed na v\u00edce stroj\u00edch  <\/li>\n<li>Rychl\u00e1 kontrola a podpora dokumentace  <\/li>\n<\/ul>\n<p>Po\u0161lete n\u00e1m sv\u00e9 v\u00fdkresy nebo STEP soubory a my potvrd\u00edme re\u00e1lnou dobu dod\u00e1n\u00ed a kapacitn\u00ed okno p\u0159ed va\u0161\u00edm z\u00e1vazkem.<\/p>\n<h2>Hodnotou p\u0159idan\u00e9 slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC<\/h2>\n<p>Krom\u011b slu\u017eeb obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC nab\u00edz\u00edme kompletn\u00ed sadu hodnot p\u0159idan\u00fdch proces\u016f, abyste z\u00edskali ozuben\u00e1 kola p\u0159ipraven\u00e1 k provozu, nikoliv jen k m\u011b\u0159en\u00ed.<\/p>\n<h3>Optimalizace n\u00e1vrhu ozuben\u00fdch kol &amp; DFM<\/h3>\n<p>Prohl\u00ed\u017e\u00edme va\u0161e 3D modely, v\u00fdkresy a specifikace a poskytujeme p\u0159\u00edmou zp\u011btnou vazbu na:<\/p>\n<ul>\n<li>Tvar zubu, zkosen\u00ed a zaoblen\u00ed pro lep\u0161\u00ed p\u0159\u00edstup k n\u00e1stroji  <\/li>\n<li>Tlou\u0161\u0165ka st\u011bny, st\u0159edy a kl\u00ed\u010dov\u00e9 dr\u00e1\u017eky pro pevnost a obr\u00e1b\u011bn\u00ed  <\/li>\n<li>Volby materi\u00e1lu a tepeln\u00e9ho zpracov\u00e1n\u00ed vs. c\u00edlov\u00e1 \u017eivotnost a n\u00e1klady  <\/li>\n<\/ul>\n<p>Podpora n\u00e1vrhu pro v\u00fdrobu pom\u00e1h\u00e1 sni\u017eovat n\u00e1klady, riziko a dobu p\u0159\u00edpravy p\u0159ed obr\u00e1b\u011bn\u00edm prvn\u00ed ozuben\u00e9 kola. M\u016f\u017eete tak\u00e9 poslat obecn\u00e9 CNC pr\u00e1ce prost\u0159ednictv\u00edm na\u0161eho \u0161ir\u0161\u00edho <a href=\"https:\/\/zscncparts.com\/cs\/services\/\">CNC obr\u00e1b\u011bc\u00ed slu\u017eby<\/a> pokud st\u00e1le dola\u010fujete kompletn\u00ed n\u00e1vrh p\u0159evodovky.<\/p>\n<h3>Reverzn\u00ed in\u017een\u00fdrstv\u00ed z vzork\u016f ozuben\u00fdch kol<\/h3>\n<p>Pokud m\u00e1te pouze vzorek ozuben\u00e9ho kola, m\u016f\u017eeme ho znovu sestavit:<\/p>\n<ul>\n<li>3D skenov\u00e1n\u00ed a CMM\/ozuben\u00e1 metrologie pro zachycen\u00ed profilu zubu a veden\u00ed  <\/li>\n<li>M\u011b\u0159en\u00ed rozte\u010de, odchylky, modulu\/DP, \u00fahlu zatla\u010den\u00ed a \u00faprav  <\/li>\n<li>Vytvo\u0159en\u00ed kompletn\u00edch CAD a v\u00fdrobn\u00edch v\u00fdkres\u016f pro opakovatelnou v\u00fdrobu  <\/li>\n<\/ul>\n<p>To funguje dob\u0159e u star\u0161\u00edch, importovan\u00fdch nebo nezdokumentovan\u00fdch ozuben\u00fdch kol, kde neexistuj\u00ed \u017e\u00e1dn\u00e1 data.<\/p>\n<h3>Poobr\u00e1b\u011bc\u00ed brou\u0161en\u00ed a dokon\u010dov\u00e1n\u00ed<\/h3>\n<p>Pro dosa\u017een\u00ed p\u0159esnosti ozuben\u00fdch kol AGMA 12\u201315 nebo DIN 4\u20136 p\u0159id\u00e1v\u00e1me dokon\u010dov\u00e1n\u00ed po 5os\u00e9m obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol:<\/p>\n<ul>\n<li>Brusen\u00ed, honov\u00e1n\u00ed a lapov\u00e1n\u00ed ozuben\u00fdch kol  <\/li>\n<li>Superfinishing bo\u010dn\u00edch stran pro sn\u00ed\u017een\u00ed hluku a zlep\u0161en\u00ed \u00fa\u010dinnosti  <\/li>\n<li>Odstra\u0148ov\u00e1n\u00ed ot\u0159ep\u016f a \u00faprava hran pro bezpe\u010dn\u011bj\u0161\u00ed manipulaci a plynulej\u0161\u00ed z\u00e1b\u011br  <\/li>\n<\/ul>\n<p>V\u00fdb\u011br dokon\u010dovac\u00ed metody podle va\u0161ich c\u00edl\u016f v oblasti hluku, \u00fa\u010dinnosti a odolnosti.<\/p>\n<h3>Sestava ozuben\u00fdch kol a funk\u010dn\u00ed testov\u00e1n\u00ed<\/h3>\n<p>Nezastavujeme se u jednotliv\u00fdch d\u00edl\u016f. Pro slad\u011bn\u00e9 sady ozuben\u00fdch kol a p\u0159evodovky nab\u00edz\u00edme:<\/p>\n<ul>\n<li>Sestaven\u00ed ozuben\u00fdch kol, h\u0159\u00eddel\u00ed, lo\u017eisek a nosi\u010d\u016f  <\/li>\n<li>Kontrola v\u016fle, kontaktu a to\u010div\u00e9ho momentu  <\/li>\n<li>Funk\u010dn\u00ed zku\u0161ebn\u00ed b\u011bhy pod zat\u00ed\u017een\u00edm tam, kde je to pot\u0159eba  <\/li>\n<\/ul>\n<p>To v\u00e1m umo\u017en\u00ed obdr\u017eet p\u0159edem ov\u011b\u0159en\u00e9 sestavy ozuben\u00fdch kol, kter\u00e9 p\u0159\u00edmo zapadnou do va\u0161\u00ed linky, \u010d\u00edm\u017e se zkr\u00e1t\u00ed doba kontroly p\u0159\u00edjmu a odstra\u0148ov\u00e1n\u00ed probl\u00e9m\u016f.<\/p>\n<h2>P\u0159\u00edpadov\u00e9 studie obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC<\/h2>\n<p><img decoding=\"async\" data-src=\"https:\/\/pub-36eea33d6f1540d281c285671ffb8664.r2.dev\/2025\/12\/10\/5-Axis_CNC_Precision_Gear_Machining_Cases_YCgxoh9B.webp\" alt=\"P\u0159\u00edpady p\u0159esn\u00e9ho obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na CNC s 5-osemi\" title=\"\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" class=\"lazyload\"><\/p>\n<h3>V\u00fdsledky projektu leteck\u00fdch ozuben\u00fdch kol<\/h3>\n<p>Pro slu\u017eby obr\u00e1b\u011bn\u00ed leteck\u00fdch ozuben\u00fdch kol pou\u017e\u00edv\u00e1me simult\u00e1nn\u00ed 5os\u00e9 CNC a plnou metrologii ozuben\u00fdch kol, aby byly ozuben\u00e9 kola s p\u0159esn\u00fdmi tolerancemi stabiln\u00ed p\u0159i dlouh\u00fdch s\u00e9ri\u00edch.  <\/p>\n<ul>\n<li><strong>Aplikace:<\/strong> leteck\u00e9 p\u0159evodov\u00e9 stupn\u011b s kritick\u00fdm v\u00fdznamem  <\/li>\n<li><strong>Specifikace:<\/strong> a\u017e do <strong>AGMA 12\u201313 \/ DIN 6<\/strong> kvalita, kontrolovan\u00fd profil a chyba veden\u00ed  <\/li>\n<li><strong>V\u00fdsledek:<\/strong> hmotnost sn\u00ed\u017eena o ~12%, sn\u00ed\u017een hluk a <strong>sledovateln\u00e9 100%<\/strong> materi\u00e1l a tepeln\u00e9 zpracov\u00e1n\u00ed pro dokumentaci p\u0159ipravenou k auditu  <\/li>\n<\/ul>\n<h3>P\u0159\u00edklad p\u0159evodov\u00e9ho stupn\u011b EV<\/h3>\n<p>Pro v\u00fdrobu p\u0159evodov\u00fdch stup\u0148\u016f EV se zam\u011b\u0159ujeme na n\u00edzk\u00fd hluk, vysokou \u00fa\u010dinnost a opakovatelnost.  <\/p>\n<ul>\n<li><strong>Aplikace:<\/strong> vysoce rychlostn\u00ed reduk\u010dn\u00ed ozuben\u00e1 kola EV a dr\u00e1\u017eky  <\/li>\n<li><strong>Proces:<\/strong> 5os\u00e9 CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol + n\u00e1sledn\u00e9 brou\u0161en\u00ed podle pot\u0159eby  <\/li>\n<li><strong>V\u00fdsledek:<\/strong> zlep\u0161en\u00e9 zapojen\u00ed ozuben\u00fdch kol, ni\u017e\u0161\u00ed NVH, p\u0159esn\u011bj\u0161\u00ed v\u016fle a krat\u0161\u00ed cyklus ve srovn\u00e1n\u00ed s tradi\u010dn\u00edm pouze hobbingem  <\/li>\n<\/ul>\n<h3>P\u0159\u00edpad p\u0159esn\u00fdch robotick\u00fdch ozuben\u00fdch kol<\/h3>\n<p>Pro obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro robotiku je c\u00edlem plynul\u00fd pohyb a pocit bez v\u016fle.  <\/p>\n<ul>\n<li><strong>Aplikace:<\/strong> p\u0159esn\u00e1 planetov\u00e1 ozuben\u00e1 kola, vnit\u0159n\u00ed ozuben\u00e1 kola a dr\u00e1\u017eky pro automatizaci a kolaborativn\u00ed roboty  <\/li>\n<li><strong>Hlavn\u00ed body:<\/strong> obr\u00e1b\u011bn\u00ed mal\u00fdch modulov\u00fdch ozuben\u00fdch kol, slu\u017eby CNC obr\u00e1b\u011bn\u00ed s p\u0159esn\u00fdmi tolerancemi, superfin\u00e1ln\u00ed ozuben\u00e9 zuby  <\/li>\n<li><strong>V\u00fdsledek:<\/strong> vy\u0161\u0161\u00ed p\u0159esnost polohov\u00e1n\u00ed, del\u0161\u00ed \u017eivotnost a ni\u017e\u0161\u00ed opot\u0159eben\u00ed p\u0159i vysok\u00fdch cyklech zat\u00ed\u017een\u00ed  <\/li>\n<\/ul>\n<h3>Projekt turb\u00ednov\u00fdch a pr\u016fmyslov\u00fdch ozuben\u00fdch kol<\/h3>\n<p>Na turb\u00ednov\u00fdch a pr\u016fmyslov\u00fdch p\u0159evodov\u00fdch kolech pou\u017e\u00edv\u00e1me 5os\u00e9 CNC jako flexibiln\u00ed alternativu k specializovan\u00e9mu hoblov\u00e1n\u00ed.  <\/p>\n<ul>\n<li><strong>Aplikace:<\/strong> komponenty pro energetiku, ropu a plyn, a vysokoot\u00e1\u010dkov\u00e9 p\u0159evodovky  <\/li>\n<li><strong>Materi\u00e1ly:<\/strong> slitiny ocel\u00ed, kalen\u00e9 a nitridovan\u00e9 ozuben\u00e9 kola, induk\u010dn\u011b kalen\u00e9 ozuben\u00e9 kola  <\/li>\n<li><strong>V\u00fdsledek:<\/strong> zkr\u00e1cen\u00ed doby dod\u00e1n\u00ed na zak\u00e1zkov\u00e1 a n\u00e1hradn\u00ed ozuben\u00e1 kola <strong>vysoce p\u0159esnou v\u00fdrobu ozuben\u00fdch kol<\/strong> pro obr\u00e1b\u011bn\u00ed velk\u00fdch pr\u016fm\u011br\u016f ozuben\u00fdch kol s konzistentn\u00ed kvalitou nap\u0159\u00ed\u010d s\u00e9riemi<\/li>\n<\/ul>\n<h2>Zp\u011btn\u00e1 vazba od z\u00e1kazn\u00edk\u016f a certifikace pro slu\u017eby CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s 5os\u00fdm obr\u00e1b\u011bn\u00edm<\/h2>\n<p>In\u017een\u00fd\u0159i, kte\u0159\u00ed s n\u00e1mi spolupracuj\u00ed na slu\u017eb\u00e1ch CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s 5os\u00fdm obr\u00e1b\u011bn\u00edm, se zam\u011b\u0159uj\u00ed na jednu v\u011bc: konzistentn\u00ed, p\u0159edv\u00eddatelnou kvalitu. Opakovan\u011b dost\u00e1v\u00e1me objedn\u00e1vky od z\u00e1kazn\u00edk\u016f z letectv\u00ed, elektromobility a robotiky, proto\u017ee na\u0161e p\u0159esn\u00e9 v\u00fdroba ozuben\u00fdch kol z\u016fst\u00e1v\u00e1 stabiln\u00ed od prototypu po s\u00e9riov\u00e9 v\u00fdroby, i p\u0159i obr\u00e1b\u011bn\u00ed s p\u0159\u00edsn\u00fdmi tolerancemi a vysokou p\u0159esnost\u00ed v\u00fdroby ozuben\u00fdch kol.<\/p>\n<h3>Reference z\u00e1kazn\u00edk\u016f od in\u017een\u00fdr\u016f<\/h3>\n<p>Na\u0161i in\u017een\u00fdr\u0161t\u00ed z\u00e1kazn\u00edci obvykle zd\u016fraz\u0148uj\u00ed t\u0159i v\u011bci:  <\/p>\n<ul>\n<li><strong>Stabiln\u00ed p\u0159esnost<\/strong> u CNC obr\u00e1b\u011bn\u00fdch ozuben\u00fdch kol, \u0161roubov\u00fdch kol a dr\u00e1\u017eek na dlouh\u00fdch projektech  <\/li>\n<li><strong>Jasn\u00e9 zp\u011btn\u00e9 vazebn\u00ed smy\u010dky<\/strong> u DFM a toleran\u010dn\u00edch konzultac\u00ed pro slo\u017eit\u00e9, sou\u010dasn\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s 5os\u00fdm obr\u00e1b\u011bn\u00edm  <\/li>\n<li><strong>V\u010dasn\u00e9 dod\u00e1n\u00ed<\/strong> pro obr\u00e1b\u011bn\u00ed kritick\u00fdch sou\u010d\u00e1st\u00ed p\u0159evodovek a n\u00e1hradn\u00edch ozuben\u00fdch kol  <\/li>\n<\/ul>\n<p>V\u011bt\u0161ina na\u0161ich dlouhodob\u00fdch partner\u016f n\u00e1s pova\u017euje za sv\u00e9ho extern\u00edho poskytovatele slu\u017eeb obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s 5os\u00fdm obr\u00e1b\u011bn\u00edm a prototypov\u00fdch ozuben\u00fdch kol, nikoliv jen za zak\u00e1zkov\u00fd d\u00edlensk\u00fd podnik.<\/p>\n<h3>Shoda s pr\u016fmyslov\u00fdmi normami a audity<\/h3>\n<p>Na\u0161e 5-ose CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol prov\u00e1d\u00edme podle p\u0159\u00edsn\u00fdch syst\u00e9m\u016f kvality, aby vyhov\u011bly n\u00e1ro\u010dn\u00fdm odv\u011btv\u00edm:  <\/p>\n<ul>\n<li><strong>ISO 9001 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong> pro obecn\u00e1 pr\u016fmyslov\u00e1 a p\u0159evodov\u00e1 ozuben\u00e1 kola  <\/li>\n<li><strong>Dodavatel obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol podle normy AS9100<\/strong> \u00farovn\u011b kontroly pro slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol v letectv\u00ed a kosmonautice  <\/li>\n<li><strong>V\u00fdrobce ozuben\u00fdch kol podle normy IATF 16949<\/strong> praktiky pro v\u00fdrobu ozuben\u00fdch kol pro automobily a EV p\u0159evodovky  <\/li>\n<\/ul>\n<p>Podporujeme audity z\u00e1kazn\u00edk\u016f, proch\u00e1zen\u00ed proces\u016f a kompletn\u00ed dokumentaci, v\u010detn\u011b toho, jak zach\u00e1z\u00edme s v\u00fdkresy a modely v souladu s na\u0161\u00ed ochranou dat a <a href=\"https:\/\/zscncparts.com\/cs\/privacy-policy\/\">z\u00e1sady ochrany osobn\u00edch \u00fadaj\u016f<\/a>.<\/p>\n<h3>Dlouhodob\u00e1 dod\u00e1vka a spolehlivost<\/h3>\n<p>Pro programy s dlouhou \u017eivotnost\u00ed z\u0159izujeme 5-ose CNC obr\u00e1b\u011bc\u00ed bu\u0148ky, aby va\u0161e d\u00edly byly opakovateln\u00e9 po l\u00e9ta, nikoli jen v s\u00e9ri\u00edch:  <\/p>\n<ul>\n<li><strong>Stabiln\u00ed procesn\u00ed okna<\/strong> pro kalen\u00e1, nitridovan\u00e1 a induk\u010dn\u011b tvrzen\u00e1 ozuben\u00e1 kola  <\/li>\n<li><strong>Dokumentovan\u00e9 parametry procesu<\/strong> pro opakovatelnost p\u0159esnosti ozuben\u00fdch kol AGMA 12\u201315 \/ DIN 4\u20136  <\/li>\n<li><strong>Pl\u00e1nov\u00e1n\u00ed kapacit<\/strong> k ochran\u011b dod\u00e1vek p\u0159i n\u00edzk\u00fdch a st\u0159edn\u00edch objemech v\u00fdroby ozuben\u00fdch kol  <\/li>\n<\/ul>\n<p>N\u00e1\u0161 c\u00edl je jednoduch\u00fd: jakmile je ozuben\u00e9 kolo kvalifikov\u00e1no, nemus\u00edte se o n\u011bj znovu starat \u2014 sta\u010d\u00ed vydat pokyny k uvoln\u011bn\u00ed a udr\u017eovat v\u00fdrobu v chodu.<\/p>\n<h2>\u010casto kladen\u00e9 ot\u00e1zky k 5-ose CNC obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/h2>\n<h3>Designov\u00e9 limity a nejmen\u0161\u00ed modul<\/h3>\n<p>Zam\u011b\u0159ujeme se na p\u0159esn\u00e9 ozuben\u00e9 kola s t\u011bsn\u00fdmi tolerancemi, nikoliv na b\u011b\u017en\u00e9 d\u00edly. Typick\u00e1 omezen\u00ed n\u00e1vrhu:  <\/p>\n<ul>\n<li><strong>Nejmen\u0161\u00ed modul:<\/strong> a\u017e do <strong>m = 0,3\u20130,4<\/strong> (v z\u00e1vislosti na materi\u00e1lu a \u0161\u00ed\u0159ce)  <\/li>\n<li><strong>Nejv\u011bt\u0161\u00ed pr\u016fm\u011br:<\/strong> a\u017e do <strong>\u00d8 600\u2013800 mm<\/strong> (z\u00e1visl\u00e9 na typu ozuben\u00e9ho kola)  <\/li>\n<li><strong>Maxim\u00e1ln\u00ed \u0161\u00ed\u0159ka \u010dela:<\/strong> obvykle a\u017e do <strong>150\u2013200 mm<\/strong><br \/>\nPo\u0161lete n\u00e1m sv\u016fj v\u00fdkres ozuben\u00e9ho kola nebo 3D model a my potvrd\u00edme, zda dok\u00e1\u017eeme splnit va\u0161e po\u017eadavky a t\u0159\u00eddu kvality ozuben\u00e9ho kola (AGMA \/ DIN).  <\/li>\n<\/ul>\n<h3>Mo\u017enosti \u0161ikm\u00fdch a ku\u017eelov\u00fdch ozuben\u00fdch kol<\/h3>\n<p>Pou\u017e\u00edv\u00e1me <strong>sou\u010dasn\u00e1 v\u00fdroba ozuben\u00fdch kol na 5 os\u00e1ch<\/strong> m\u00edsto tradi\u010dn\u00edho hoblov\u00e1n\u00ed pro slo\u017eit\u00e9 geometrie:  <\/p>\n<ul>\n<li><strong>CNC obr\u00e1b\u011bn\u00e1 ozuben\u00e1 kola s p\u0159\u00edm\u00fdmi zuby a \u0161ikm\u00e9 zuby<\/strong> (v\u010detn\u011b vysok\u00e9 \u0161ikmosti a korunov\u00fdch zub\u016f)  <\/li>\n<li><strong>Slu\u017eby obr\u00e1b\u011bn\u00ed ku\u017eelov\u00fdch a hypoidn\u00edch ozuben\u00fdch kol<\/strong> pro p\u0159evodovky a p\u0159enosy v\u00fdkonu  <\/li>\n<li><strong>Obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5 os\u00e1ch<\/strong>, z\u00e1\u0159ezy a <strong>obr\u00e1b\u011bn\u00ed vnit\u0159n\u00edho ozuben\u00e9ho kola<\/strong> pro planet\u00e1rn\u00ed soustavy<br \/>\nPokud pot\u0159ebujete <strong>slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro leteck\u00fd pr\u016fmysl<\/strong>, <strong>ozuben\u00e1 kola pro EV p\u0159evodovky<\/strong>, nebo <strong>obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol pro robotiku<\/strong>, dok\u00e1\u017eeme zvl\u00e1dnout tvar zubu a zarovn\u00e1n\u00ed.  <\/li>\n<\/ul>\n<h3>Mo\u017enosti brou\u0161en\u00ed a dokon\u010dov\u00e1n\u00ed ozuben\u00fdch kol<\/h3>\n<p>Kdy\u017e pot\u0159ebujete lep\u0161\u00ed povrch ne\u017e fr\u00e9zovan\u00fd nebo p\u0159esnost AGMA 12\u201315 \/ DIN 4\u20136, p\u0159id\u00e1v\u00e1me dokon\u010dov\u00e1n\u00ed:  <\/p>\n<ul>\n<li><strong>Brou\u0161en\u00ed ozuben\u00fdch kol po CNC obr\u00e1b\u011bn\u00ed<\/strong> pro vy\u0161\u0161\u00ed p\u0159esnost a n\u00edzk\u00fd hluk  <\/li>\n<li><strong>Honing a lapov\u00e1n\u00ed ozuben\u00fdch kol<\/strong> pro plynul\u00fd chod a sn\u00ed\u017een\u00e9 t\u0159en\u00ed  <\/li>\n<li><strong>Superfinovan\u00e9 zuby ozuben\u00fdch kol<\/strong> pro zv\u00fd\u0161en\u00ed \u00fa\u010dinnosti a \u017eivotnosti p\u0159i \u00fanav\u011b<br \/>\nSledujeme va\u0161i aplika\u010dn\u00ed cestu dokon\u010dov\u00e1n\u00ed: <strong>p\u0159evodovky s vysok\u00fdm to\u010div\u00fdm momentem<\/strong>, motorsport, letectv\u00ed, nebo tich\u00e9 pohony EV.  <\/li>\n<\/ul>\n<h3>Ot\u00e1zky t\u00fdkaj\u00edc\u00ed se materi\u00e1lu, tolerance a inspekce<\/h3>\n<p>Obr\u00e1b\u00edme a kontrolujeme d\u00edly ozuben\u00fdch kol s p\u0159\u00edsn\u00fdmi tolerancemi nap\u0159\u00ed\u010d \u0161irok\u00fdm spektrem materi\u00e1l\u016f:  <\/p>\n<ul>\n<li><strong>Materi\u00e1ly:<\/strong> uhl\u00edkov\u00e9 a slitiny ocel\u00ed, nerezov\u00e1 a n\u00e1strojov\u00e1 ocel, titan, niklov\u00e9 slitiny, bronz, m\u011bd\u011bn\u00e9 slitiny a <strong>plasty pro stroj\u00edrenstv\u00ed (PEEK, atd.)<\/strong>  <\/li>\n<li><strong>Tepeln\u00e9 zpracov\u00e1n\u00ed:<\/strong> ozuben\u00e1 kola kalen\u00e1, nitridovan\u00e1, induk\u010dn\u011b tvrzen\u00e1  <\/li>\n<li><strong>P\u0159esnost:<\/strong> obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s p\u0159esnost\u00ed na t\u011bsn\u00e9 tolerance s pln\u00fdm <strong>slu\u017eby metrologie ozuben\u00fdch kol<\/strong>  <\/li>\n<li><strong>Kontrola:<\/strong> <strong>Klingelnberg inspekce ozuben\u00fdch kol<\/strong>, <strong>M\u011b\u0159en\u00ed ozuben\u00fdch kol Zeiss CMM<\/strong>, kontrola profilu a v\u016fle, sledovatelnost materi\u00e1lu<br \/>\nUve\u010fte n\u00e1m sv\u016fj <strong>tolerance, \u00farove\u0148 kvality ozuben\u00fdch kol (AGMA \/ DIN)<\/strong>, a jak\u00e9koli speci\u00e1ln\u00ed po\u017eadavky na kontrolu \u2013 p\u0159edem v\u00e1m sd\u011bl\u00edme, zda je m\u016f\u017eeme splnit.  <\/li>\n<\/ul>\n<h3>Objedn\u00e1vky, kalkulace a proces NDA<\/h3>\n<p>Proces zjednodu\u0161ujeme a chr\u00e1n\u00edme va\u0161e du\u0161evn\u00ed vlastnictv\u00ed:  <\/p>\n<ul>\n<li><strong>Pro okam\u017eit\u00e9 nab\u00eddky na obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC<\/strong>, nahrajte:\n<ul>\n<li>2D v\u00fdkres (PDF\/DWG\/DXF) s tolerancemi a daty ozuben\u00fdch kol  <\/li>\n<li>3D model (STEP\/IGES)  <\/li>\n<li>Materi\u00e1l, mno\u017estv\u00ed a po\u017eadovan\u00e1 doba dod\u00e1n\u00ed  <\/li>\n<\/ul>\n<\/li>\n<li><strong>Typick\u00e1 doba odpov\u011bdi:<\/strong> 24\u201348 hodin pro v\u011bt\u0161inu popt\u00e1vek  <\/li>\n<li><strong>NDA:<\/strong> Podepisujeme v\u00e1\u0161 NDA nebo poskytujeme n\u00e1\u0161, ne\u017e sd\u00edl\u00edte citliv\u00e1 data o p\u0159evodovk\u00e1ch nebo p\u0159evodovk\u00e1ch  <\/li>\n<li>Po schv\u00e1len\u00ed uzamkneme specifikace, zah\u00e1j\u00edme <strong>prototypov\u00e9 obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol<\/strong> or <strong>n\u00edzk\u00e9 a st\u0159edn\u00ed objemy v\u00fdroby ozuben\u00fdch kol<\/strong>, a v\u00e1s pr\u016fb\u011b\u017en\u011b informovat a\u017e do doru\u010den\u00ed.<\/li>\n<\/ul>\n<h2>Okam\u017eit\u00e1 nab\u00eddka na obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC<\/h2>\n<h3>Co nahr\u00e1t pro rychlou kalkulaci<\/h3>\n<p>Pro z\u00edsk\u00e1n\u00ed rychl\u00e9 a p\u0159esn\u00e9 nab\u00eddky na na\u0161e slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC, nahrajte pros\u00edm:<\/p>\n<ul>\n<li>2D v\u00fdkresy (PDF) s rozm\u011bry, tolerancemi, standardem ozuben\u00ed (AGMA \/ DIN)  <\/li>\n<li>3D modely (STEP\/IGES) ozuben\u00fdch kol, dr\u00e1\u017eek nebo sou\u010d\u00e1st\u00ed p\u0159evodovek  <\/li>\n<li>Data ozuben\u00fdch kol: modul\/DP, po\u010det zub\u016f, tlakov\u00e1 \u00fahel, \u0161roubov\u00fd \u00fahel, \u0161\u00ed\u0159ka \u010dela  <\/li>\n<li>Materi\u00e1l a tepeln\u00e9 zpracov\u00e1n\u00ed (kalen\u00ed, nitridace, induk\u010dn\u00ed kalen\u00ed atd.)  <\/li>\n<li>C\u00edlov\u00e9 mno\u017estv\u00ed (prototyp, n\u00edzk\u00fd objem nebo st\u0159edn\u00ed objem) a po\u017eadovan\u00e1 doba dod\u00e1n\u00ed  <\/li>\n<\/ul>\n<p>Pokud pot\u0159ebujete reverzn\u011b in\u017een\u00fdrsky upraven\u00e1 ozuben\u00e1 kola, nahrajte jasn\u00e9 fotografie a jak\u00e1koli vzorov\u00e1 data, kter\u00e1 m\u00e1te. P\u0159ed odesl\u00e1n\u00edm m\u016f\u017eeme podepsat NDA na po\u017e\u00e1d\u00e1n\u00ed.<\/p>\n<h3>Typick\u00e9 doby odpov\u011bdi a pracovn\u00ed postup<\/h3>\n<p>Udr\u017eujeme proces nab\u00eddky jednoduch\u00fd a rychl\u00fd pro glob\u00e1ln\u00ed z\u00e1kazn\u00edky:<\/p>\n<ul>\n<li><strong>Doba nab\u00eddky:<\/strong> V\u011bt\u0161ina nab\u00eddek na obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5os\u00e9m CNC a p\u0159esn\u00e9 v\u00fdroby ozuben\u00fdch kol do 24\u201348 hodin  <\/li>\n<li><strong>Technick\u00e1 kontrola:<\/strong> Na\u0161i in\u017een\u00fd\u0159i kontroluj\u00ed v\u00fdrobn\u00ed schopnosti, tolerance a pot\u0159eby inspekce  <\/li>\n<li><strong>Zp\u011btn\u00e1 vazba DFM:<\/strong> Pokud vid\u00edme riziko p\u0159i obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol s p\u0159\u00edsn\u00fdmi tolerancemi nebo mal\u00fdm modulem, navrhujeme drobn\u00e9 \u00fapravy n\u00e1vrhu  <\/li>\n<\/ul>\n<p>Z\u00edsk\u00e1te jasn\u00fd p\u0159ehled: obr\u00e1b\u011bn\u00ed, tepeln\u00e9 zpracov\u00e1n\u00ed, povrchov\u00e1 \u00faprava (brusen\u00ed, honov\u00e1n\u00ed, superfinishing), \u00farove\u0148 inspekce a mo\u017enosti dopravy.<\/p>\n<h3>Od popt\u00e1vky po dod\u00e1n\u00ed ozuben\u00e9ho kola<\/h3>\n<p>Jakmile p\u0159ijmete na\u0161i nab\u00eddku, jedn\u00e1me rychle:<\/p>\n<ol>\n<li><strong>Potvrzen\u00ed a objedn\u00e1vka<\/strong> \u2013 Zajist\u011bte rozsah, cenu, dodac\u00ed lh\u016ftu a \u00farove\u0148 kvality (nap\u0159. AGMA 12\u201315, DIN 4\u20136).  <\/li>\n<li><strong>Pl\u00e1nov\u00e1n\u00ed procesu<\/strong> \u2013 Vyberte stroje a p\u0159\u00edpravky pro sou\u010dasn\u00e9 5-ose obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol, dr\u00e1\u017eek a d\u00edl\u016f p\u0159evodovky.  <\/li>\n<li><strong>V\u00fdroba a kontrola<\/strong> \u2013 Prov\u00e1d\u011bjte obr\u00e1b\u011bn\u00ed, tepeln\u00e9 zpracov\u00e1n\u00ed a p\u0159\u00edpadn\u00e9 brou\u0161en\u00ed ozuben\u00fdch kol; ov\u011b\u0159te pomoc\u00ed CMM a slu\u017eeb metrologie ozuben\u00fdch kol.  <\/li>\n<li><strong>Balen\u00ed a doprava<\/strong> \u2013 Balen\u00ed p\u0159ipraven\u00e9 k exportu pro glob\u00e1ln\u00ed doru\u010den\u00ed, v\u010detn\u011b \u00fapln\u00fdch zpr\u00e1v o kontrole a sledovatelnosti materi\u00e1lu.  <\/li>\n<\/ol>\n<p>Od prototypov\u00e1n\u00ed zak\u00e1zkov\u00fdch ozuben\u00fdch kol po v\u00fdrobu vysoce p\u0159esn\u00fdch ozuben\u00fdch kol v\u00e1s informujeme o ka\u017ed\u00e9m kroku, abyste p\u0159esn\u011b v\u011bd\u011bli, kde se va\u0161e objedn\u00e1vka nach\u00e1z\u00ed.<\/p>","protected":false},"excerpt":{"rendered":"<p>Vysoce p\u0159esn\u00e9 slu\u017eby obr\u00e1b\u011bn\u00ed ozuben\u00fdch kol na 5 os\u00e1ch CNC pro slo\u017eit\u00e9 ozuben\u00e9 kola s p\u0159esn\u00fdmi tolerancemi a rychl\u00fdmi dodac\u00edmi lh\u016ftami<\/p>","protected":false},"featured_media":3192,"comment_status":"open","ping_status":"closed","template":"","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center 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